Concealed cistern systems relocate the water tank and mounting frame behind the wall plane, exposing only the ceramic bowl and dual-flush actuator plate. This configuration optimizes floor space in compact layouts, suppresses fill noise through insulated encasings, and eliminates floor obstructions.
Manufactured by HfyBath for brick, stud, and pre-wall installations, each unit integrates a blow-molded high-density polyethylene (HDPE) tank, pre-assembled dual-flush valves, and a powder-coated steel frame rated for a 400 kg static load. Compatible with standard wall-hung ceramic bowls using 180mm or 230mm bolt centers.
Technical Specifications
|
Parameter |
Specification Details |
|
Tank Material |
Virgin HDPE, single-stage multi-layer extrusion blow-molded |
|
Wall Thickness |
Uniform 3.0mm – 3.5mm shell |
|
Frame Construction |
2mm structural carbon steel, anti-corrosion powder-coated profile |
|
Load Capacity |
Certified to 400 kg static downward load (EN 14055 / ASME A112.19.5 compliance verified by TÜV / IAPMO) |
|
Flush Volume |
Factory set: 6L / 3L; Field-adjustable to 4.5L / 3L |
|
Water Inlet |
Top-left or top-center brass inlet valve (G 1/2" connection) |
|
Acoustic Insulation |
Full exterior expanded polystyrene (EPS) jacket (< 20 dB fill noise rating) |
|
Operating Pressure |
0.1 bar to 10 bar |
|
Actuation |
Mechanical push cable or pneumatic linkage |
|
Certifications |
CE (EN 14055), WaterSense, WRAS compliant internal components |
Product Advantages
Seamless Extrusion Tank: Molded on industrial multi-layer blow-molding lines using virgin HDPE resin, eliminating weld-line weak points and resisting thermal stress expansion.
Acoustic & Thermal Jacket: Encapsulated in full-coverage EPS foam to prevent condensation inside sealed cavities and deaden water-fill sound transmission.
Rigid Load-Bearing Frame: Laser-cut structural steel tubing featuring salt-spray-tested powder coatings and 0–200mm height-adjustable floor anchoring feet.
Front-Access Serviceability: Actuator plate removal provides complete access to fill valves, flush valves, and shut-off stops without breaching wall tiles or drywall.
Installation Requirements
Wall Framing:
Solid Walls: Direct mortar or mechanical recess fit in masonry or concrete block.
Drywall Systems: Floor-mounted, wall-anchored steel frames secured to vertical metal/timber studs requiring a minimum 125mm cavity depth.
Water Supply: Route the G 1/2" supply line into the designated top clearance zone with an external inline shut-off valve.
Drainage Connection: Join the 90/110mm HDPE outlet bend to the soil stack using supplied rubber lip seals and friction rings. Solvent cement joints inside closed walls are prohibited.
Floor Leveling: Align the frame using its laser-engraved reference mark to establish a standard 430mm–450mm bowl seat height before tightening floor anchors.
Integrity Pressure Test: Fill the tank and pressurize the supply line to 6 bar for 30 minutes prior to wall sheeting or tiling.
Applications
Multi-Family Residential: High-rise apartment complexes requiring standardized rough-in modules and space-saving layouts.
Hospitality Projects: Hotels and resorts demanding acoustic insulation and minimalist aesthetics.
Commercial Restrooms: High-traffic corporate offices needing durable, tamper-resistant actuator plates and concealed maintenance access.
Prefabricated Bathroom Pods (PBPs): Steel frame units optimized for rapid bolt-down integration inside factory-built modules.
OEM & ODM Customization
Actuator Plates: Custom geometric profiles, laser-etched/silk-screened brand logos, and PVD/electroplated finishes (Matte Black, Brushed Nickel, Gunmetal, Polished Chrome).
Dimensional Adjustments: Custom frame heights, ultra-slim tank depths down to 80mm for thin partitions, and specialized water inlet positions.
Performance Tuning: Pre-calibrated restriction settings aligned with regional water efficiency standards like WaterSense.
Private Label Packaging: Custom master cartons, multilingual installation manuals, and laser-marked component traceability codes.
Quality Control & Traceability
Raw Material Audit: Melt Flow Index (MFI) and density verification on incoming virgin HDPE resin batches. Each tank is laser-etched with a unique batch code and mold cavity number.
100% Underwater Testing: Every assembled tank undergoes a 6-bar pneumatic pressure cycle underwater on the production line to detect micro-defects in weld zones and valve seals.
Endurance Cycle Testing: Fill and flush valves undergo automated pneumatic testing through 200,000 continuous cycles simulating long-term usage.
Structural Load Testing: Frames undergo cyclical static load testing up to 400 kg on anchoring arms to verify structural yield limits.
Corrosion Verification: Steel frames and hardware undergo 48-hour neutral salt spray testing (ASTM B117) for humidity resistance.
Packaging, Export & Commercial Guarantee
Export Packaging: Disassembled or semi-assembled kits packed in reinforced 5-layer corrugated master cartons with molded EPE foam padding.
Container Optimization: Palletized and floor-loaded configurations engineered to maximize 40-foot High Cube (40'HC) container space utilization.
Specifier Support: BIM files, Revit families, 2D/3D CAD submittal drawings, and acoustic test reports available for project design integration.
Commercial Warranty: 10-year structural warranty on tanks and frames, 3-year warranty on internal moving components, guaranteed 15-year spare parts availability, and global product liability insurance coverage.
FAQ
Q: What is the standard production lead time?
A: 25 to 30 days following deposit and technical drawing approval. Custom PVD plating or tooling prototypes require an additional 10–15 days.
Q: Can flush volumes be altered post-installation?
A: Yes. The internal dual-flush valve utilizes mechanical sliding clips to switch between 6L/3L and 4.5L/3L without draining the tank or removing internal parts.
Q: How are internal repairs handled after wall tiling?
A: All internal mechanisms-including fill and flush valves-extract directly through the front actuator plate opening, requiring no wall demolition.
Q: Are these frames compatible with third-party ceramic bowls?
A: Yes. Universal mounting centers of 180mm and 230mm accommodate standard European and North American wall-hung bowls.
Q: What is the minimum order quantity for custom actuator plates?
A: 500 units for logo stamping on standard plate designs. Custom mold shapes require separate tooling agreements based on design complexity.
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