Dual Flush Concealed Cistern Toilet

Dual Flush Concealed Cistern Toilet
Product Introduction:
Concealed cistern systems relocate the water tank and mounting frame behind the wall plane, exposing only the ceramic bowl and dual-flush actuator plate. This configuration optimizes floor space in compact layouts, suppresses fill noise through insulated encasings, and eliminates floor obstructions. Manufactured by HfyBath for brick, stud, and pre-wall installations, each unit integrates a blow-molded high-density polyethylene (HDPE) tank, pre-assembled dual-flush valves, and a powder-coated steel frame rated for a 400 kg static load. Compatible with standard wall-hung ceramic bowls using 180mm or 230mm bolt centers.
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Description
Technical Parameters

Concealed cistern systems relocate the water tank and mounting frame behind the wall plane, exposing only the ceramic bowl and dual-flush actuator plate. This configuration optimizes floor space in compact layouts, suppresses fill noise through insulated encasings, and eliminates floor obstructions.


Manufactured by HfyBath for brick, stud, and pre-wall installations, each unit integrates a blow-molded high-density polyethylene (HDPE) tank, pre-assembled dual-flush valves, and a powder-coated steel frame rated for a 400 kg static load. Compatible with standard wall-hung ceramic bowls using 180mm or 230mm bolt centers.

 

Technical Specifications

 

Parameter

Specification Details

Tank Material

Virgin HDPE, single-stage multi-layer extrusion blow-molded

Wall Thickness

Uniform 3.0mm – 3.5mm shell

Frame Construction

2mm structural carbon steel, anti-corrosion powder-coated profile

Load Capacity

Certified to 400 kg static downward load (EN 14055 / ASME A112.19.5 compliance verified by TÜV / IAPMO)

Flush Volume

Factory set: 6L / 3L; Field-adjustable to 4.5L / 3L

Water Inlet

Top-left or top-center brass inlet valve (G 1/2" connection)

Acoustic Insulation

Full exterior expanded polystyrene (EPS) jacket (< 20 dB fill noise rating)

Operating Pressure

0.1 bar to 10 bar

Actuation

Mechanical push cable or pneumatic linkage

Certifications

CE (EN 14055), WaterSense, WRAS compliant internal components

 

Product Advantages


Seamless Extrusion Tank: Molded on industrial multi-layer blow-molding lines using virgin HDPE resin, eliminating weld-line weak points and resisting thermal stress expansion.


Acoustic & Thermal Jacket: Encapsulated in full-coverage EPS foam to prevent condensation inside sealed cavities and deaden water-fill sound transmission.


Rigid Load-Bearing Frame: Laser-cut structural steel tubing featuring salt-spray-tested powder coatings and 0–200mm height-adjustable floor anchoring feet.


Front-Access Serviceability: Actuator plate removal provides complete access to fill valves, flush valves, and shut-off stops without breaching wall tiles or drywall.

 

Installation Requirements


Wall Framing:
Solid Walls:
Direct mortar or mechanical recess fit in masonry or concrete block.


Drywall Systems: Floor-mounted, wall-anchored steel frames secured to vertical metal/timber studs requiring a minimum 125mm cavity depth.


Water Supply: Route the G 1/2" supply line into the designated top clearance zone with an external inline shut-off valve.


Drainage Connection: Join the 90/110mm HDPE outlet bend to the soil stack using supplied rubber lip seals and friction rings. Solvent cement joints inside closed walls are prohibited.


Floor Leveling: Align the frame using its laser-engraved reference mark to establish a standard 430mm–450mm bowl seat height before tightening floor anchors.


Integrity Pressure Test: Fill the tank and pressurize the supply line to 6 bar for 30 minutes prior to wall sheeting or tiling.

 

Applications


Multi-Family Residential: High-rise apartment complexes requiring standardized rough-in modules and space-saving layouts.


Hospitality Projects: Hotels and resorts demanding acoustic insulation and minimalist aesthetics.


Commercial Restrooms: High-traffic corporate offices needing durable, tamper-resistant actuator plates and concealed maintenance access.


Prefabricated Bathroom Pods (PBPs): Steel frame units optimized for rapid bolt-down integration inside factory-built modules.

 

OEM & ODM Customization


Actuator Plates: Custom geometric profiles, laser-etched/silk-screened brand logos, and PVD/electroplated finishes (Matte Black, Brushed Nickel, Gunmetal, Polished Chrome).


Dimensional Adjustments: Custom frame heights, ultra-slim tank depths down to 80mm for thin partitions, and specialized water inlet positions.


Performance Tuning: Pre-calibrated restriction settings aligned with regional water efficiency standards like WaterSense.


Private Label Packaging: Custom master cartons, multilingual installation manuals, and laser-marked component traceability codes.

 

Quality Control & Traceability


Raw Material Audit: Melt Flow Index (MFI) and density verification on incoming virgin HDPE resin batches. Each tank is laser-etched with a unique batch code and mold cavity number.


100% Underwater Testing: Every assembled tank undergoes a 6-bar pneumatic pressure cycle underwater on the production line to detect micro-defects in weld zones and valve seals.


Endurance Cycle Testing: Fill and flush valves undergo automated pneumatic testing through 200,000 continuous cycles simulating long-term usage.


Structural Load Testing: Frames undergo cyclical static load testing up to 400 kg on anchoring arms to verify structural yield limits.


Corrosion Verification: Steel frames and hardware undergo 48-hour neutral salt spray testing (ASTM B117) for humidity resistance.

 

Packaging, Export & Commercial Guarantee


Export Packaging: Disassembled or semi-assembled kits packed in reinforced 5-layer corrugated master cartons with molded EPE foam padding.


Container Optimization: Palletized and floor-loaded configurations engineered to maximize 40-foot High Cube (40'HC) container space utilization.


Specifier Support: BIM files, Revit families, 2D/3D CAD submittal drawings, and acoustic test reports available for project design integration.


Commercial Warranty: 10-year structural warranty on tanks and frames, 3-year warranty on internal moving components, guaranteed 15-year spare parts availability, and global product liability insurance coverage.

 

FAQ

 

Q: What is the standard production lead time?

A: 25 to 30 days following deposit and technical drawing approval. Custom PVD plating or tooling prototypes require an additional 10–15 days.

Q: Can flush volumes be altered post-installation?

A: Yes. The internal dual-flush valve utilizes mechanical sliding clips to switch between 6L/3L and 4.5L/3L without draining the tank or removing internal parts.

Q: How are internal repairs handled after wall tiling?

A: All internal mechanisms-including fill and flush valves-extract directly through the front actuator plate opening, requiring no wall demolition.

Q: Are these frames compatible with third-party ceramic bowls?

A: Yes. Universal mounting centers of 180mm and 230mm accommodate standard European and North American wall-hung bowls.

Q: What is the minimum order quantity for custom actuator plates?

A: 500 units for logo stamping on standard plate designs. Custom mold shapes require separate tooling agreements based on design complexity.

 

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