Double Bowl Rimless Basin

Double Bowl Rimless Basin
Product Introduction:
Engineered for high-frequency public and commercial washrooms. Manufactured via high-pressure slip casting and fired in 1280°C tunnel kilns, achieving full vitrification with water absorption under 0.5%. The rimless internal geometry eliminates hidden crevices to minimize bacterial accumulation and streamline daily janitorial maintenance. Configured for dual-station vanity integration, supporting heavy commercial foot traffic while maintaining uniform alignment across bulk installations.
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Description
Technical Parameters

Engineered for high-frequency public and commercial washrooms. Manufactured via high-pressure slip casting and fired in 1280°C tunnel kilns, achieving full vitrification with water absorption under 0.5%. The rimless internal geometry eliminates hidden crevices to minimize bacterial accumulation and streamline daily janitorial maintenance. Configured for dual-station vanity integration, supporting heavy commercial foot traffic while maintaining uniform alignment across bulk installations.

 

Technical Specifications

 

Material Composition

Vitreous China / Fireclay Body with Micro-Crystal Nano-Glaze

Firing Temperature

1280°C Tunnel Kiln Sintering

Water Absorption Rate

< 0.5% (ISO 10546 / ASME A112.19.2 compliant)

Dimensions (Standard)

L 1200mm × W 480mm × H 160mm (Customizable per OEM specs)

Bowl Configuration

Dual Independent Basins with Shared Central Partition

Overflow Option

With Overflow / Without Overflow (Configurable)

Drain Hole Diameter

Standard 45mm unthreaded waste outlet

Mounting Type

Wall-Hung / Countertop Vanity Undermount or Above-Counter

Certifications & Standards

cUPC (Certificate No. Pending/Available on Request), CE (EN 14688), WaterMark, ISO 9001 Factory Audit Certified

 

Product Advantages


Vitrified Body Structure: Sintered core resists thermal shock and mechanical impact, preventing structural micro-fissures under heavy commercial use.


Nano-Glaze Surface Finish: 0.05mm micro-porous glass glaze inhibits mineral scale adhesion, reducing chemical cleaning agent requirements by 40%.


Batch Uniformity Control: Laser-guided dimensional sorting ensures maximum warpage tolerance within ±1.5 mm across production runs exceeding 500 units.


Load-Bearing Integrity: Central partition and structural mounting brackets support static vertical loads exceeding 150 kg without deflection.

 

Installation Requirements


Wall Substrate: Requires reinforced structural backing (minimum 18mm marine plywood or concrete block wall) to anchor heavy-duty steel brackets.


Plumbing Rough-In: Dual independent drain lines (1-1/4" or 1-1/2" P-trap) and dual hot/cold supply lines spaced per engineered shop drawings.


Sealant Specification: Basin-to-countertop/wall interface must be sealed with anti-mold, neutral-cure silicone (ASTM C920 compliant).


Torque Limits: Fastener torque on mounting bolts capped at 25 Nm to prevent localized stress fractures in the ceramic flange.

 

Applications


Commercial Airports & Transit Hubs: Built for high-cycle usage requiring rapid cleaning cycles and scratch-resistant surfaces.


Corporate & Institutional Offices: Provides clean dual-station functionality for multi-user shared washroom floors.


Hospitality & Hotels: Balances spatial efficiency with heavy-duty durability for guest rooms and public lobbies.


Healthcare Facilities: Continuous drainage geometry supports strict infection control protocols.

 

OEM & ODM Customization


Dimensional Modification: Mold adjustments available for overall length, basin depth, and apron thickness based on CAD/STEP files.


Logo Integration: Under-glaze ceramic decal firing ensures permanent brand identification resistant to chemical abrasion.


Drainage Customization: Configurable placement of overflow ports, rear-shelf faucet drillings (single-hole, 4-inch center-set, 8-inch widespread), or un-drilled configurations.


Prototyping Workflow: 3D digital rendering within 48 hours; physical sample casting and firing within 15 working days prior to mass production sign-off.

 

Quality Control


Raw Material Screening: Ball clay, feldspar, and quartz undergo laser particle size analysis prior to slip preparation.


Visual & Defect Inspection: 100% manual and optical inspection under 3000-lumen lighting to detect pinholes, crawling, crazing, and surface ripples.


Flatness Testing: Precision gauge verification along the mounting rim to ensure gap-free installation against flat surfaces.


Drainage Test: Hydrostatic pressure testing of the waste outlet and basin bowl to verify zero leakage and complete drainage without pooling.

 

Packaging & Export


Cushioning Configuration: Individual basin encased in 50mm expanded polystyrene (EPS) molded shells matching contour profiles.


Carton Specification: 5-layer export-grade corrugated master carton with 200lb burst strength test certification.


Palletization: Fumigation-free wooden or plastic pallets, shrink-wrapped and strapped with composite banding; maximum 12 units per pallet stack.


Logistics Compliance: ISTA 3A drop-test certified packaging protocol engineered to withstand LCL and FCL maritime shipping stress.

 

FAQ

 

Q: What is the minimum order quantity (MOQ) for custom OEM dimensions?

A: 100 units per mold configuration, with mixed glazing colors permitted within the production run.

Q: What is standard production lead time for container orders?

A: 30 to 35 days upon receipt of deposit and technical drawing approval.

Q: How are replacement samples handled for project bidding?

A: Physical samples are available upon request, with sample costs refundable against subsequent bulk orders exceeding 500 units.

Q: What is the policy regarding shipping breakage?

A: All shipments are insured under FOB/CIF terms. Photographic evidence of damaged units within 7 days of port arrival triggers immediate replacement dispatch or credit memo issuance.

 

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